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Charlotte Wehner, Bradley Shirley, Garrett Mathesen, Julian Merrick, Brandon Weatherford and Emilio Alessandro Nanni
The manufacturing of active RF devices like klystrons is dominated by expensive and time-consuming cycles of machining and brazing. In this article, we characterize the RF properties of X-band klystron cavities and an integrated circuit manufactured with...
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L. P. Cahalan, M. B. Williams, L. N. Brewer, M. M. McDonnell, M. R. Kelly, A. D. Lalonde, P. G. Allison and J. B. Jordon
Large-scale metal additive manufacturing (AM) provides a unique solution to rapidly develop prototype components with net-shape or near-net shape geometries. Specifically, additive friction stir deposition (AFSD) is a solid-state method for large-scale m...
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Dominik Keller, Axel Monney, Timo Schudeleit and Konrad Wegener
Additive manufacturing processes are among the most innovative manufacturing processes of this century. Powder-based direct metal deposition (DMD) is one of these processes. In the DMD process, local shielding takes place via the powder nozzle. The proce...
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Shuai Zhang, Mengcheng Gong, Ling Cen, Yang Lu and Ming Gao
Hybrid wire arc additive-milling subtractive manufacturing (HWMM) is an effective way to improve the quality of complex metal components, but the difference in the properties of the aluminum alloy and magnesium alloy fabricated by HWMM has been not addre...
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Garrett Mathesen, Charlotte Wehner, Julian Merrick, Bradley Shirley, Ronald Agustsson, Robert Berry, Amirari Diego and Emilio Nanni
Additive manufacturing is a versatile technique that shows promise in providing quick and dynamic manufacturing for complex engineering problems. Research has been ongoing into the use of additive manufacturing for potential applications in radiofrequenc...
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Luciano Macera, Daniele Pullini, Alberto Boschetto, Luana Bottini, Claudio Mingazzini and Gian Luca Falleti
Metal additive manufacturing is a rapidly growing field based on the fabrication of complex parts with improved performance. The advantages of using this technology include the production of shapes that cannot be produced by traditional machining technol...
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Zhi Bian, Xiaojia Wang, Zhe Zhang, Chao Song, Tongzhou Gao, Weiping Hu, Linlin Sun and Xiao Chen
As a popular technique, additive manufacturing (AM) has garnered extensive utilization in various engineering domains. Given that numerous AM metal components are exposed to fatigue loads, it is of significant importance to investigate the life predictio...
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Torsten Fischer, Bernd Kuhn, Xiuru Fan and Markus Benjamin Wilms
Empowering metal additive manufacturing by unveiling the economic potentials of novel, low-cost alloys with improved mechanical properties (e.g., in comparison to conventional AM alloys, such as AISI 316L) and capable of in-build heat-treatment. Improvem...
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Hendrik Hähnel and Ulrich Ratzinger
Additive manufacturing (AM or ?3D printing?) has become a powerful tool for the rapid prototyping and manufacturing of complex part geometries. Especially interesting for the world of particle accelerators is the process of the 3D printing of stainless s...
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Charlotte Stehmar, Marius Gipperich, Markus Kogel-Hollacher, Alfredo Velazquez Iturbide and Robert H. Schmitt
Within additive manufacturing, process stability is still an unsolved challenge. Process instabilities result from the complexity of laser deposition processes and the dependence of the quality of the workpiece on a variety of factors in the process. Bec...
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